OUR TECHNOLOGY
BPS designs and manufactures advanced modular bio‑refinery systems that convert waste hydrocarbons and agricultural residues into clean, high‑value products. Our platforms deliver refinery‑grade output quality with fast deployment, low operating cost, and a compact footprint suitable for mills, ports, and industrial sites.
We build systems for operators who control feedstock — enabling them to create new revenue streams, reduce disposal costs, and meet modern sustainability and compliance standards.
Our Platforms:
ReRefine360™ — Hydrocarbon Waste Bio‑Refinery
ReRefine360™ transforms used lubricants and mixed hydrocarbon waste into premium recycled base oils and finished lubricants through an integrated modular system. The platform combines multi‑stage purification, controlled distillation, and automated quality monitoring to deliver consistent, high‑yield output suitable for industrial, commercial, and fleet applications.
Unlike traditional recycling systems, ReRefine360™ includes optional Finished‑Product Modules that upgrade refined base oil into commercial‑grade lubricants, allowing operators to produce high‑value products directly at source.
Environmental & Commercial Benefits
Major reduction in waste‑oil disposal and transport
Lower carbon footprint compared to conventional refining
Production of high‑quality recycled base oils
Ability to manufacture premium finished lubricants on‑site
Predictable operating costs and strong margins
New revenue streams from selling finished lubricants
Supports ESG, circular‑economy, and sustainability targets
Modular by Design
Every BPS system is built around a modular architecture that reduces installation time, simplifies maintenance, and ensures predictable performance. Modules are factory‑assembled, pre‑tested, and delivered ready for integration — allowing operators to scale capacity quickly without major civil works.
1. Grease Production Module
Produces premium industrial, machinery, and robotic greases.
Outputs:
Lithium Grease
Calcium Grease
Heavy‑Duty Machinery Grease
Benefits:
High‑margin product
Strong demand from workshops, fleets, agriculture, and industry
3. UTTO / STOU Module (Agricultural Lubricants)
Produces agricultural‑grade tractor and machinery lubricants.
Outputs:
UTTO
STOU
Multi‑purpose agricultural lubricants
Benefits:
Strong demand across farms, contractors, and machinery dealers
Supports ReRefarm360™ integration
5. Transmission Oil Module
Manufactures automotive and industrial transmission fluids.
Outputs:
Type A
Type F
Industrial Gear Oils
Benefits:
High‑value product for workshops, fleets, and machinery operators
PalmPure360™ — Agricultural Residue Bio‑Refinery
PalmPure360™ converts palm‑sector residues and other agricultural feedstocks into clean oleochemicals and renewable downstream products. The system is engineered for mills and processors requiring predictable output quality and on‑site valorisation of waste streams.
Key capabilities:
High‑efficiency separation and purification
Consistent oleochemical output quality
Flexible feedstock handling
Low‑energy, low‑waste operation
Rapid installation and commissioning
PalmPure360™ enables mills to increase margins, strengthen ESG performance, and produce valuable products directly at source.
On‑Farm Bio‑Refinery for Agricultural Waste Oils
ReRefarm360™ is a compact, modular system designed for farms and agricultural groups seeking to reduce waste, lower operating costs, and generate new revenue. The platform converts contaminated oils, machinery lubricants, and farm‑sector residues into clean, reusable products — improving sustainability while strengthening farm profitability.
Environmental & commercial benefits:
Eliminates long‑distance waste transport
Reduces farm emissions and disposal impact
Produces clean recycled lubricants, greases, and fuels
Cuts purchasing costs for UTTO, diesel, grease, and hydraulic oils
Creates new revenue streams from external sales
Key capabilities:
High‑efficiency purification and recovery
Compact footprint for farm workshops and machinery yards
Low utilities and minimal operator intervention
Rapid installation and commissioning
Return on investment: ReRefarm360™ typically achieves ROI in under two years, driven by reduced lubricant purchases, lower waste‑handling costs, and new income from selling recycled products to local councils, machinery fleets, contractors, and regional service providers.
2. Hydraulic Oil Module
Manufactures clean, high‑performance hydraulic oils.
Outputs:
ISO 32
ISO 46
ISO 68
Anti‑wear and anti‑foam formulations
Benefits:
Essential for machinery fleets, ports, farms, and industrial users
4. Engine Oil Module
Produces mixed‑fleet, heavy‑duty, and specialist engine oils.
Outputs:
15W40
10W30
Type 1
Type 2
Commercial and industrial blends
Marine Diesel Engine Oils
Military‑Specification Engine Oils (where required)
Benefits:
High‑consumption product with strong repeat demand
Covers automotive, industrial, marine, and defence sectors
6. Bitumen & Asphalt Module
Produces bitumen and asphalt‑grade materials for road construction and industrial applications.
Outputs:
Road‑grade Bitumen
Asphalt Binder
Industrial Bitumen Blends
Benefits:
High‑volume infrastructure demand
Supports municipal and contractor supply chains
Certification Support — Setting the New Standards
BPS doesn’t just build plants. We help customers achieve full compliance and certification, including:
ESG reporting
Waste‑oil sourcing protocols
IoT batch traceability
REACH / ISO / IMO alignment
Environmental impact assessments
Anti‑dumping assurance
We are actively shaping the next generation of global standards for clean re‑refining.
Why Customers Choose BPS
Because BPS delivers the cleanest, highest‑quality, fastest‑ROI re‑refineries in the market — engineered to run anywhere, with almost no waste and no external power.
The BPS Advantage
Turnkey, factory‑built, skid‑mounted systems Plug‑and‑produce deployment with minimal site work.
7–9 months from order to full commercial operation The fastest deployment timeline in the industry.
Ultra‑clean, zero‑pollution process No gas emissions, no water contamination, no toxic clay waste.
Only 1 kg of solid waste for every 10 MT processed The cleanest waste profile of any re‑refinery technology.
Self‑powered operation The plant produces its own diesel to run the generator — no grid connection, no external energy required.
High‑quality, high‑margin outputs Group II base oils, premium greases, modified bitumen, bio‑oils.
AI‑driven optimisation SCADA‑controlled yields, stable quality, and maximum uptime.
Modular growth path Add blending, greases, bitumen, UCO processing, and additives as revenue expands.
Certification & compliance leadership We help customers achieve REACH, ISO, IMO, ESG, and national approvals — because BPS is setting the new global standards.
The Result
BPS builds industrial assets that generate exceptional profit — cleanly, safely, and at any scale. Our systems turn waste into industrial wealth with the lowest environmental footprint and the highest commercial return in the sector.
Compliance is our Foundation
Environmental Standards & Compliance: There are statutory certifications necessary for refining lube and cooking oils around the world. BPS manufactures to all of the necessary standards including waste water and gas treatment.
1. Hazardous Waste Regulations 2005: These regulations govern the management and disposal of hazardous waste, including used oils
2, The Control of Pollution (Oil Storage) (England) Regulations 2001: These regulations set standards for the storage of oil to prevent pollution
3. Environmental Protection Act 1990: This act provides the framework for waste management and control of emissions into the environment
Voluntary UK Certifications for Staff: These certifications are industry-recognized and ensure compliance with health, safety, and environmental standards, but they are not mandated by law in most countries:
4. Certificate of Lubricant Competence: This certification, provided by the UK Lubricants Association (UKLA), covers the fundamentals of exploration, manufacture, and formulation of lubricants and greases, with a particular emphasis on health, safety, and environmental issues
5. ICML Lubrication Course: This course offers various levels of lubrication training, including foundational skills and ICML qualifications, which are essential for ensuring operational excellence and compliance with health and safety standards
Some countries have different regulations, so you will need to determine your specific needs. For example, in the USA, relevant organizations include the American Society of Testing Materials (ASTM), American Society of Mechanical Engineers (ASME), American Petroleum Institute (API), and Tubular Exchanger Manufacturer's Association (TEMA)
We advise our customers to determine what License and Certifications are required in your country but all are accessible on the internet.